The ability to easily construct and install precast concrete bases using Light Pole Base saves time and provides valuable solutions for a variety of applications. Here is a step by step guide to the Precast Light Pole Base installation and construction process for precast concrete products like these.
Before precast, concrete light pole bases were traditionally designed using custom fabrication or legacy pour-in-place methods which often meant delays for installers. Now, with precast concrete options available, concrete products are in stock and available for delivery right away allowing for a faster, more efficient installation.
What is Involved in Producing Light Pole Bases, or LPBs?
Our system has revolutionized and simplified the process of producing precast light pole bases. No more worrying about bolt patterns and conduit configurations – the setup process for the Precast Light Pole Base installation is the same every time! This allows you to save time and produce a more consistent product. No special equipment is required, beyond what a typical precast facility already has. You will need to be able to achieve a pour height of 9-feet for the tallest forms.
Step-by-Step Installation of Light Pole Base (LPB)
- Auger: Determine the location for the Light Pole Base (LPB) and auger, or excavate, a hole at the marked location. Hole diameter should be 6 to 12-inches larger than the diameter of the LPB. Auger or excavate to the required embedment depth plus 6-inches. The additional depth will allow for installation of the base material. The required embedment depth will be specified by the design engineer and is based upon the actual site conditions. The bottom of the auger or excavated hole should be relatively flat.
- Place the LPB by lowering it into a hole: The base can be lifted by threading two straps through the center of the LPB, or by attaching chains to the anchors located along the sides. Ensure that the conduit openings are aligned properly for the site and installation requirements. Once the LPB is in place, ensure that it is plumb, the top of the foundation is level, and the top surface elevation is set to the project requirements. Brace the LPB as required to maintain location and level until the unit can be backfilled.
- Backfill: Place backfill material according to project requirements. Crushed stone or granular fill (sand) is recommended for all LPBs. Backfill should be applied uniformly in 6 to 8-inch lifts, and compacted to 95% standard proctor density. Begin by backfilling to just below the large side openings, then install the required conduits through these openings and out the top of the LPB. Once conduit installation is complete, finish backfilling to the final grade elevation around the LPB perimeter.
All-In-One Adjustable Anchoring for Light Pole Base Installation
The standout feature that sets the LPB light pole foundation apart is its innovative adjustable anchoring system. This unique design accommodates bolt circle diameters ranging from 7.5 inches to 13.5 inches, making it adaptable to a wide variety of light pole base installations. Each LPB foundation comes with a complete ‘Installation Hardware Set’, providing all the nuts, washers, and anchoring rods needed to set up the anchoring system and install the light pole. With LPB, there’s no need to source j-bolts separately—your light pole base producer supplies all the necessary hardware directly to you.
The installation and construction process for precast concrete for Light Pole Bases saves contractors time and money, and ensures consistent products that last.